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3516B and 3516B High Displacement Engines for Caterpillar Built Machines Troubleshooting Manual

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3516B and 3516B High Displacement Engines for Caterpillar Built Machines Troubleshooting Manual

 High resolution, searchable, printable PDF format   Covers: 3516B and 3516B High Displacement Engines With Serial Numbers:
  • FDB1-Up (Machine)
  • 8WM1-Up (Engine)
  • 7TR1-Up (Engine)
Format: PDF Compatibility: Windows/Mac/Linux This Manual Include information, specifications, and illustrations For Troubleshooting Your C7 And C9 Industrial Engines , The Troubleshooting Manual Cover All Errors that With Diagnostic Code Or Without  Diagnostic Code. Table of Contents Table of Contents Troubleshooting Section Electronic Troubleshooting System Overview .................................................... 4 Self-Diagnostics ..................................................... 11 Electrical Connectors and Functions .................... 12 Electronic Service Tools ........................................ 14 Diagnostic Code List ............................................. 16 Event Code List .................................................... 21 Programming Parameters Programming Parameters ..................................... 28 Factory Passwords ............................................... 28 Factory Passwords Worksheet ............................. 28 Flash Programming .............................................. 29 System Configuration Parameters ........................ 30 Customer Parameters Worksheet ........................ 33 Replacing the ECM ............................................... 34 Troubleshooting without a Diagnostic Code Symptoms ............................................................. 36 Alternator (Noisy Operation) ................................. 36 Boost Pressure Above Normal ............................. 37 Boost Pressure Below Normal .............................. 37 Can Not Reach Top Engine RPM ......................... 39 Coolant in Engine Oil ............................................ 40 Coolant Temperature Is Too Low .......................... 40 Coolant Temperature Is Too High ......................... 41 Crankcase Pressure (High) .................................. 42 ECM Will Not Accept Factory Passwords ............. 43 ECM Will Not Communicate with Other Systems or Display Modules .................................................. 43 Electronic Service Tool Will Not Communicate with ECM .................................................................... 44 Engine Cranks but Will Not Start .......................... 45 Engine Has Early Wear ........................................ 46 Engine Misfires, Runs Rough or Is Unstable ........ 47 Engine Oil in Cooling System ............................... 48 Engine Overspeed ................................................ 48 Engine Stalls at Low RPM .................................... 49 Engine Will Not Crank ........................................... 50 Excessive Engine Oil Consumption ...................... 51 Excessive Black Smoke ........................................ 51 Excessive White Smoke ....................................... 53 Exhaust Temperature Is Too High ......................... 54 Fuel Dilution of Engine Oil .................................... 55 Fuel in Cooling System ......................................... 55 Inlet Air Restriction ................................................ 55 Intermittent Engine Shutdown ............................... 56 Intermittent Low Power or Power Cutout .............. 57 Low Engine Oil Pressure ...................................... 58 Low Power/Poor or No Response to Throttle ....... 59 Mechanical Noise (Knock) in Engine .................... 61 Noise Coming from Cylinder ................................. 61 Poor Fuel Consumption ........................................ 62 Too Much Valve Lash ............................................ 63 Too Much Vibration ............................................... 64 Valve Rotocoil or Spring Lock Is Free ................... 64 Diagnostic Functional Tests Analog Sensor (Active) ......................................... 65 Cat Data Link ........................................................ 73 Coolant Flow Switch ............................................. 76 Electrical Power Supply ........................................ 80 Engine Oil Level Switch ........................................ 85 Engine Oil Renewal Solenoid ............................... 89 Engine Speed/Timing Sensor ............................... 92 Ether Injection System .......................................... 96 Fuel Filter Differential Pressure Switch ............... 106 Ground Level Shutdown Switch .......................... 109 Injector Solenoids ................................................ 112 Inspecting Electrical Connectors ........................ 121 Prelubrication System ......................................... 126 Pulse Width Modulated Sensor .......................... 133 Sensor Supply .................................................... 138 Throttle Position Sensor ..................................... 145 User Defined Shutdown Input ............................. 149 Wastegate Solenoid ............................................ 152 Calibration Procedures Engine Speed/Timing Sensor - Calibrate ............ 157 Index Section Index ................................................................... 159

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