C27 and C32 Generator Set Engines Systems Operation Testing and Adjusting RENR9968

C27 and C32 Generator Set Engines Systems Operation Testing and Adjusting 

High resolution, searchable, printable PDF format   Covers: C27 and C32 Generator Sets Engines  with serial numbers:

• DWB1-Up (Generator Set)
• SXC1-Up (Generator Set)
• MED1-Up (Power Module)
• MEG1-Up (Power Module)
• WDR1-Up (Generator Set)

Pages: 68 Format: PDF Compatibility: Windows/Mac/Tablet

Table of Contents :

Disassembly and Assembly Section Engine - Remove ................................................... 4 Engine - Install ....................................................... 6 Fuel Priming Pump - Remove and Install .............. 9 Fuel Filter Base - Remove ................................... 10 Fuel Filter Base - Install ....................................... 10 Fuel Filter and Water Separator - Remove and Install .................................................................... 11 Fuel Transfer Pump - Remove .............................. 12 Fuel Transfer Pump - Install .................................. 12 Electronic Unit Injector - Remove ......................... 13 Electronic Unit Injector - Install ............................. 14 Electronic Unit Injector Sleeve - Remove ............. 15 Electronic Unit Injector Sleeve - Install ................. 16 Turbocharger - Remove ........................................ 17 Turbocharger - Disassemble ................................ 17 Turbocharger - Assemble .................................... 18 Turbocharger - Install ............................................ 18 Exhaust Manifold - Remove and Install ............... 19 Inlet and Exhaust Valve Springs - Remove and Install ................................................................... 20 Inlet and Exhaust Valves - Remove and Install .... 22 Inlet and Exhaust Valve Guides - Remove and Install ................................................................... 23 Inlet and Exhaust Valve Seat Inserts - Remove and Install ................................................................... 24 Engine Oil Filter Base - Remove .......................... 25 Engine Oil Filter Base - Disassemble ................... 26 Engine Oil Filter Base - Assemble ........................ 26 Engine Oil Filter Base - Install .............................. 27 Engine Oil Cooler - Remove ................................. 27 Engine Oil Cooler - Install ..................................... 28 Engine Oil Pump - Remove .................................. 28 Engine Oil Pump - Disassemble ........................... 29 Engine Oil Pump - Assemble ................................ 29 Engine Oil Pump - Install ...................................... 30 Water Pump - Remove ......................................... 31 Water Pump - Disassemble ................................. 31 Water Pump - Assemble ...................................... 32 Water Pump - Install ............................................. 33 Water Temperature Regulator Housing - Remove and Install .................................................................. 33 Cooling System Package (Radiator, Aftercooler, Fuel Cooler) - Remove ................................................ 35 Cooling System Package (Radiator, Aftercooler, Fuel Cooler) - Install .................................................... 36 Aftercooler - Remove ........................................... 38 Aftercooler - Install ............................................... 40 Radiator Core - Remove ...................................... 42 Radiator Core - Install .......................................... 44 Engine Support (Front) - Remove and Install ....... 45 Gear Group (Rear) - Remove ............................... 46 Gear Group (Rear) - Install ................................... 48 Flywheel - Remove and Install ............................. 49 Crankshaft Rear Seal - Remove ........................... 50 Crankshaft Rear Seal - Install ............................... 50 Flywheel Housing - Remove and Install .............. 51 Vibration Damper and Pulley - Remove and Install ............................................................................. 53 Crankshaft Front Seal - Remove .......................... 54 Crankshaft Front Seal - Install .............................. 55 Gear Group (Front) - Remove .............................. 55 Gear Group (Front) - Install .................................. 56 Housing (Front) - Remove .................................... 57 Housing (Front) - Install ........................................ 58 Housing (Rear) - Remove ..................................... 60 Housing (Rear) - Install ......................................... 60 Valve Mechanism Cover - Remove and Install ..... 62 Valve Mechanism Cover Base - Remove and Install ................................................................... 62 Rocker Arm and Shaft - Remove .......................... 63 Rocker Arm - Disassemble ................................... 64 Rocker Arm - Assemble ........................................ 64 Rocker Arm and Shaft - Install .............................. 65 Cylinder Head - Remove ...................................... 66 Cylinder Head - Install .......................................... 68 Camshaft - Remove .............................................. 71 Camshaft - Install .................................................. 73 Camshaft Bearings - Remove ............................... 76 Camshaft Bearings - Install ................................... 76 Engine Oil Pan - Remove and Install ................... 78 Cylinder Liner - Remove ....................................... 79 Cylinder Liner - Install ........................................... 79 Piston Cooling Jets - Remove and Install ............. 80 Pistons and Connecting Rods - Remove .............. 81 Pistons and Connecting Rods - Disassemble ....... 82 Pistons and Connecting Rods - Assemble ........... 82 Pistons and Connecting Rods - Install .................. 83 Connecting Rod Bearings - Remove .................... 84 Connecting Rod Bearings - Install ........................ 85 Crankshaft Main Bearings - Remove .................... 86 Crankshaft Main Bearings - Install ........................ 87 Crankshaft - Remove ............................................ 88 Crankshaft - Install ................................................ 90 Bearing Clearance - Check ................................... 92 Atmospheric Pressure Sensor - Remove and Install ................................................................... 93 Camshaft Position Sensor - Remove and Install .. 93 Crankshaft Position Sensor - Remove and Install .. 94 Coolant Temperature Sensor - Remove and Install ................................................................... 95 Engine Oil Pressure Sensor - Remove and Install ............................................................................. 96 Fuel Pressure Sensor - Remove and Install ......... 97 Fuel Temperature Sensor - Remove and Install ... 97 Turbocharger Outlet Pressure Sensor - Remove and Install ................................................................... 98 Inlet Air Temperature Sensor - Remove and Install ................................................................... 99 Belt Guard - Remove and Install ........................... 99 Fan Guard - Remove and Install ........................ 100 Fan - Remove and Install ................................... 101 Fan Drive - Remove and Install ......................... 102 Electronic Control Module - Remove and Install .. 103 Alternator - Remove and Install ......................... 104 Electric Starting Motor - Remove and Install ..... 105 Index Section Index ................................................................... 106